Accelerate intelligent manufacturing with vision AI powered by Sony for increased quality, productivity, and compliance.
Automate visual inspection
Vision AI does the tedious work of inspections automatically, spotting problems teams might miss, and helping manufacturers make smarter decisions with data.
Increase production efficiency
Automate equipment adjustments, enable real-time optimization, predict maintenance needs, and leverage data insights for continuous improvement with vision AI across the production line.
Boost operational compliance
Create a safer and more compliant work environment, reduce risks, and improve accountability through automated compliance monitoring with vision AI.
Visual Inspection
Missed Wire Harness
Monitor wire harness assembly in real-time to instantly detect and alert operators to miswiring errors.
Quality Inspection
Accurately assess product quality, identify defects, and initiate remedial actions without disrupting subsequent processes.
Anomaly Detection
Swiftly identify and flag unusual deviations to respond promptly and minimize downtime.
Process & Assembly
Pick & Place Robot
Enable efficient manipulation and placement tasks with vision AI that identifies and locates objects.
Behavior Analysis
Identify and analyze hand movements and gestures in manual processes to improve efficiency and quality control. Analyze the operational status of robots and moving production equipment.
Machine Productivity Heat Map
Visualize machine performance to identify areas for optimization and increased productivity.
OK/NG Fit Judgement at Friction Feeder
Ensure precise alignment and accurate placement of items and components for friction feeders.
Maintenance
Machine Screen View
Monitor machine screens in real-time remotely to extract relevant information to detect status and anomalies.
OEE
Real-time monitoring and analysis of machine performance to optimize productivity and minimize downtime.
Machine Safety
Detect and analyze potential hazards to enable timely alerts and preventive measures for a safe working environment.
Warehouse & Material Handling
Recognized AGV
Enable precise navigation and obstacle detection with AGV (automated vehicle guidance) to enhance productivity and safety.
Operator Lifting Movement Analysis
Assess and optimize lifting techniques to promote ergonomic safety and reduce the risk of injury in the workplace.
High-Visibility Jacket Detection
Detect the presence and proper usage of high-visibility jackets by workers to boost compliance with safety regulations in the factory environment.
Personal Protective Equipment (PPE) Detection
Accurately detect and assess the usage of personal protective equipment (PPE) by workers to ensure compliance with safety protocols and minimize risk of accidents.
Loading Bay Door Monitoring
Take advantage of real-time detection of abnormalities or unauthorized access for enhanced operational efficiency.
Build custom AI models to automate processes with no-code vision AI
Automate your production operations with the power of vision AI. AITRIOS combines powerful edge AI devices optimized for manufacturing with user-friendly, no-code AI services, empowering any team to solve manufacturing challenges by quickly training and deploying vision AI models – no data engineering expertise required.
Visual Inspections
Manufacturing quality control is changing as automated visual inspections expand. Consistently detect even the smallest defects, eliminating human subjectivity and toil. Manufacturers achieve faster identification of defects and anomalies, and more consistent product quality. With AI tools on AITRIOS, teams can build a custom AI model with as few as twenty images from their real operating environment to automate visual inspections and improve production efficiency and overall product reliability.
Factory Compliance
Automated compliance monitoring, powered by vision AI, alleviates the burdens of manual oversight in manufacturing. By automatically tracking PPE usage, verifying adherence to safety protocols, and generating accurate logs, vision AI strengthens workplace safety, ensures regulatory compliance, and frees up valuable human resources. Sony's IMX500 intelligent vision sensor generates inference data that is perfect to generate the logs and records required for your different compliance and regulatory requirements. Use vision AI to monitor access to sensitive areas, monitor for product contamination events, ensure staff are washing hands or have PPE when entering specific areas with data to support.
Equipment Control
Vision AI is changing how factories work, making production more efficient. By automating tedious and error-prone manual adjustments, it minimizes costly downtime. The technology constantly watches production, making small adjustments to equipment settings as needed. Sony's IMX500 intelligent vision sensors monitor important parts of the production line and send information directly to equipment PLCs to eliminate the need for manual checks. Vision AI also helps spot early signs of equipment wear or low supplies, stopping small issues from turning into big problems.
Explore Manufacturing use cases
Automated visual inspection for defects & anomalies
Automated equipment control
Vision AI on AITRIOS uses computer vision and deep learning to improve quality control through automated visual inspection. Deploy effective models with as few as 20 images, simplifying implementation and putting the power of AI in everyone's hands. With a no-code, user-friendly interface, any team member can train AI models, regardless of their technical skills leading to better defect detection, faster inspections, more consistent results, and lower costs. In large-scale production, vision AI helps teams achieve high quality control and product standards.
Vision AI enhances equipment control by interfacing directly with PLC-based machinery, allowing for real-time adjustments to settings such as temperature and speed to ensure optimal performance for each product or batch by continuously monitoring production to minimize downtime and manual errors. With AITRIOS, teams can use no-code AI tools to build custom AI models that enable valuable data-driven insights to identify bottlenecks, optimize processes, and make informed decisions.
Personal protective equipment (PPE) detection
Automated visual inspection for quality control
Vision AI on AITRIOS enhances workplace safety by using edge AI devices to monitor PPE compliance. These devices, equipped with the IMX500 intelligent vision sensor can identify if individuals are wearing required PPE like helmets, vests, and masks. If a violation is detected, a notification is sent and the incident is logged, allowing warehouse management to address the issue proactively and maintain a safer work environment.
Automated visual inspection with vision AI can enhance overall quality management processes by ensuring adherence to standards, consistency, and accuracy throughout the production and inspection stages. Quickly build custom AI models on AITRIOS that maintain high-quality standards, reduce errors, and optimize efficiency in quality control operations.
